Building An Assembly Line For Origami Pigeons

June 9, 2025 by John Elliot V 12 Comments

When it comes to hacks, the best ones go to extremes. Either beautiful in their simplicity, or magnificent in their excess. And, well, today’s hack is the latter: excessive. [HTX Studio] built an assembly line for origami pigeons!

One can imagine the planning process went something like this:

Make origami pigeon assembly line

?

Profit

But whatever the motivation, this is an impressive and obviously very well engineered machine. Even the lighting is well considered. It’s almost as if it were made for show…

Now, any self-respecting nerd should know the difference between throughput and latency. From what we could glean from the video, the latency through this assembly line is in the order of 50 seconds. Conservatively it could probably have say 5 birds in progress at a time. So let’s say every 10 seconds we have one origami pigeon off the assembly line. This is a machine and not a person so it can operate twenty four hours a day, save downtime for repairs and maintenance, call it 20 hours per day. We could probably expect more than 7,000 paper pigeons out of this machine every day. Let’s hope they’ve got a buyer lined up for all these birds.

If you’re interested in assembly lines maybe we could interest you in a 6DOF robotic arm, or if the origami is what caught your eye, check out the illuminating, tubular, or self-folding kind!

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3D Pen Used To Build Cleaning Robot That Picks Up Socks

June 6, 2025 by Lewin Day 11 Comments

Your average 3D printer is just a nozzle shooting out hot plastic while being moved around by a precise robotic mechanism. There’s nothing stopping you replacing the robot and moving around the plastic-squirting nozzle yourself. That’s precisely what [3D Sanago] did to produce this cute little robot.

The beginning of the video sets the tone. “First we create the base that will become the robot vacuum’s body,” explains [3D Sanago]. “I quickly and precisely make a 15 x 15 cm square almost as if I were a 3D printer.” It’s tedious and tiring to move the 3D printing pen through the motions to build simple parts, but that’s the whole gimmick here. What’s wild is how good the results are. With the right post-processing techniques using an iron, [3D Sanago] is able to produce quite attractive plastic parts that almost justify the huge time investment.

The robot itself works in a fairly straightforward fashion. It’s got four gear motors driving four omniwheels, which let it pan around in all directions with ease. They’re under command of an Arduino Uno paired with a multi-channel motor driver board. The robot also has a servo-controlled arm for moving small objects. The robot lacks autonomy. Instead, [3D Sanago] gave it a wireless module so it could be commanded with a PS4 controller. Despite being referred to as a “robot vacuum,” it’s more of a general “cleaning robot” since it only has an arm to move objects, with no actual vacuum hardware. It’s prime use? Picking up socks.

We’ve seen [3D Sanago]’s fine work before, too. Video after the break.

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A Lego vehicle crossing a gap between two benches.

Making A LEGO Vehicle Which Can Cross Large Gaps

June 3, 2025 by John Elliot V 6 Comments

Here is a hacker showing off their engineering chops. This video shows successive design iterations for a LEGO vehicle which can cross increasingly large gaps.

At the time of writing this video from [Brick Experiment Channel] has been seen more than 110,000,000 times, which is… rather a lot. We guess with a view count like that there is a fairly good chance that many of our readers have already seen this video, but this is the sort of video one could happily watch twice.

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ManiPylator focusing its laser pointer at a page.

Simulation And Motion Planning For 6DOF Robotic Arm

June 3, 2025 by John Elliot V 11 Comments

[Leo Goldstien] recently got in touch to let us know about a fascinating update he posted on the Hackaday.io page for ManiPylator — his 3D printed Six degrees of freedom, or 6DOF robotic arm.

This latest installment gives us a glimpse at what’s involved for command and control of such a device, as what goes into simulation and testing. Much of the requisite mathematics is introduced, along with a long list of links to further reading. The whole solution is based entirely on free and open source (FOSS) software, in fact a giant stack of such software including planning and simulation software on top of glue like MQTT message queues.

The practical exercise for this installment was to have the arm trace out the shape of a heart, given as a mathematical equation expressed in Python code, and it fared quite well. Measurements were taken! Science was done!

We last brought you word about this project in October of 2024. Since then, the project name has changed from “ManiPilator” to “ManiPylator”. Originally the name was a reference to the Raspberry Pi, but now the focus is on the Python programming language. But all the bot’s best friends just call him “Manny”.

If you want to get started with your own 6DOF robotic arm, [Leo] has traced out a path for you to follow. We’d love to hear about what you come up with!

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Mark Setrakian and Adam Savage investigate a massive prop hand

17 Year Old Hellboy II Prop Still Amazes

May 30, 2025 by Heidi Ulrich 7 Comments

The AI effects we know these days were once preceded by CGI, and those were once preceded by true hand-built physical props. If that makes you think of Muppets, this video will change your mind. In a behind-the-scenes look with [Adam Savage], effects designer [Mark Setrakian] reveals the full animatronic glory of Mr. Wink’s mechanical fist from Hellboy II: The Golden Army (2008) – and this beast still flexes.

Most of this arm was actually made in 2003, when 3D printing was very different than what we think of today. Printed on a Stratasys Titan – think: large refrigerator-sized machine, expensive as sin – the parts were then hand-textured with a Dremel for that war-scarred, brutalist feel. This wasn’t just basic animatronics for set dressing. This was a fully actuated prop with servo-driven finger joints, a retractable chain weapon, and bevel-geared mechanisms that scream mechanical craftsmanship.

Each finger is individually designed. The chain reel: powered by a DeWalt drill motor and custom bevel gear assembly. Every department: sculptors, CAD modelers, machinists, contributed to this hybrid of analog and digital magic. Props like this are becoming unicorns.

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Behold Self-Synchronizing, Air-Flopping Limbs That Hop And Swim

May 23, 2025 by Donald Papp 6 Comments

Dutch research institute [AMOLF] shows off a small robot capable of walking, hopping, and swimming without any separate control system. The limbs synchronize thanks to the physical interplay between the robot’s design and its environment. There are some great videos on that project page, so be sure to check it out.

A kinked soft tube oscillates when supplied with continuous air.

Powered by a continuous stream of air blown into soft, kinked tubular limbs, the legs oscillate much like the eye-catching “tube man” many of us have seen by roadsides. At first it’s chaotic, but the movements rapidly synchronize into a meaningful rhythm that self-synchronizes and adapts. On land, the robot does a sort of hopping gait. In water, it becomes a paddling motion. The result in both cases is a fast little robot that does it all without any actual control system, relying on physics.

You can watch it in action in the video, embedded below. The full article “Physical synchronization of soft self-oscillating limbs for fast and autonomous locomotion” is also available.

Gait control is typically a nontrivial problem in robotics, but it doesn’t necessarily require a separate control system. Things like BEAM robotics and even the humble bristlebot demonstrate the ability for relatively complex behavior and locomotion to result from nothing more than the careful arrangement of otherwise simple elements.

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Wire-frame image of gearbox, setup as a differential

Roller Gearbox Allows For New Angles In Robotics

May 22, 2025 by Ian Bos 17 Comments

DIY mechatronics always has some unique challenges when relying on simple tools. 3D printing enables some great abilities but high precision gearboxes are still a difficult problem for many. Answering this problem, [Sergei Mishin] has developed a very interesting gearbox solution based on a research paper looking into simple rollers instead of traditional gears. The unique attributes of the design come from the ability to have a compact angled gearbox similar to a bevel gearbox.

Multiple rollers rest on a simple shaft allowing each roller to have independent rotation. This is important because having a circular crown gear for angled transmission creates different rotation speeds. In [Sergei]’s testing, he found that his example gearbox could withstand 9 Nm with the actual adapter breaking before the gearbox showing decent strength.

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