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IBRAHIM HASSAN ALI
1
Dammam, Saudi Arabia
E-mail: aut.house.ind@gmail.com
Mobile: +966 557324014
OBJECTIVE
An engineering professional with 16+ years of exceptional record of accomplishment Project Director, Operation
and Maintenance Manager in Industrial Plants, Taken the complete responsibility for (Expecting capital Cost,
Complete Budget, Technical Specifications, Design, Installation and Commissioning).Seeking a challenging
position in an organization that provides opportunities to align accrued acumen towards a mutually fulfilling
growth path.
PROFESSIONAL EXPERIENCE
AL Bayan Holding Group, Riyadh, Saudi Arabia
Engineering Director (PMP)
(Spiral Pipe, Pipe Coating, Induction bend and Steel Structure) March 2014 – Present
Highlights:
 Effectively managed the Spiral Carbon Steel Pipe Business which including (Spiral pipe, Pipe Coating and Steel Structure).
 Participating in developing /designing strategies and public objectives of the group industrial investment with capital cost
of 1 Billion SAR directly reported to the group owner.
Key Projects to Credit:
 Spiral Pipe Plant complete projects (Design, Installation, Commissioning ,Testing and Operation Management)
 Spiral Pipe coating internal and external plant for carbon steel pipe(Design, Installation, Commissioning, Testing and
Operation Management )
 Induction Pipe Bend Plant(Design, Installation, Commissioning, Testing and Operation Management)
 Steel Structure plant (Design, Installation, Commissioning, Testing and Operation Management)
Key Responsibilities:
 Develop and prepare the projects (Capex, budgets, cash follow) and ensure they are properly executed.
 Managing installation, testing and commissioning for the complete production line
 Planning, monitoring and managing the complete execution of electrical, mechanical utilities, civil and infrastructure for
the industrial plants.
 Implementing the quality management system and qualification of the plants to meet the (ISO, API 5L, ARAMCO and
QHSE) standards and certificates.
 The hiring and development of organization and technical staff for industrial plants.
 Manage the equipment start up and ensure the handover of a fully functioning operational site with production teams
 Manage the ongoing operations in the site ,ensuring productivity and overall company objectives
 Support new business growth and further manufacturing investments in Saudi Arabia
 General Management Operation(Finance, Production, QC, Maintenance, Projects, HR and Sales & Marketing)
 Oversee the budget process and control the company’s general expenses and financial performance.
 Managing, designing, and supervising the implementation of all program, studies and suggestion that would increase the
efficiency of the company’s operating units and reduce the cost associated.
Aziz European Pipe Factory, Dammam, Saudi Arabia
Maintenance Manager/ Project Manager/ Automation Manager Aug 2005 – March 2014
Highlights:
 Effectively managing (Projects, Maintenance and Operation) department’s staffs.
Key Projects to Credit:
 Spiral mill machines complete line projects (installation, commissioning and testing)
 Electrical projects for LV and MV ,Machines foundations, Electrical and Mechanical installation, SCADA system projects
 Technical support ,design installation and commissioning for Spiral Carbon Steel Pipe manufactures
Key Responsibilities:
 Accountable for monitoring electrical, automation and mechanical department ensuring smooth functioning of the
organization in an efficient and effective manner.
 Performing preventive maintenance checks of utilities comprising of generator, chillers, compressors and water
treatment to assure efficient equipment performance with respect to quality, cost and safety.
IBRAHIM HASSAN ALI
2
Dammam, Saudi Arabia
E-mail: aut.house.ind@gmail.com
Mobile: +966 557324014
 Liable for mechanical workshop and fabrication workshop, thus devising plans for smooth execution of production
processes in accordance with production plans and schedule.
 Design, Installation and Commissioning of production lines spiral mill and downstream, accordingly recommended
solutions for improving manufacturing processes of the company.
 Plant qualifications for quality system as per ISO,ARAMCO and API standards for Carbon Steel Pipe Manufacturing
 Directing, supervising and controlling all activities pertaining to installation and commissioning of a wide range of
electrical systems, machines mechanical installations and overhead cranes of 30 tons and 50 tons In compliance with
company ethics and standards.
 Spearheading installation and programming for the UNIVIS system from GE, Yxlon and Comet Company for NDT
Inspections, ensuring API documentation for preventive maintenance and establishing a preventive maintenance
program to ensure effective performance.
 Configuring, integrating and implementing process control solutions including PLCs soft ware, SCADA system, automated
measuring systems by means of PLC and special soft ware.
 Executing expansion inside the factory for new projects and conducting, organizing training courses for the department
to ascertain better workflow.
 Planning and directing overall activities of the automation department electrical installations, soft ware and electrical
modifications or replacement of equipment which fails to meet acceptable operating standards.
 Directing, monitoring, coordinating installation, preventive and corrective maintenance operations of X-Ray Systems
application for welding seam testing and Ultrasonic system for welding seam tracking and base metal test.
 Streamlining the preparation of daily meeting report for the preventive maintenance, thus reporting to the plant manager
on regular basis for further decision making.
National Port Said Steel Company, Port Said, Egypt
Automation and Electrical Engineer Jun 2002 - Jul 2005
Key Responsibilities:
 Provided guidance and assistance to the company engineers in resolving technical issues, including provision of company
operations, maintenance and integrity experience and constraints.
 Analyzed new automation system requirements, architected and implemented creative solutions to achieve business
goals.
 Handled the installations of two Rolling Mills Steel Lines, provided highest standard of quality as per envisaged
implementation methodology and ensured that escalation procedures are followed up.
 Tested and analyzed equipment failure, ensuring maintenance of failure-free operation by applying general engineering
knowledge and oversaw operability condition to achieve organizational goals and objectives.
 Attained hands-on-experience in functioning with electrical circuits to meet agreed deadlines, thus ensuring procedural
adherence.
 Performed preventive maintenance of equipment, accordingly monitored and troubleshot breakages and outages
reasons by conducting value engineering exercise.
Sigma Advanced Engineering, Egypt
Project Engineer Jul 2001 – May 2002
Key Responsibilities:
 Directed, monitored and coordinated project processes, evaluations/ plans to guarantee project progress in accordance
with the project schedule.
 Designed, developed, commissioned and installed SCADA, PLC system designing and software applications to assure of
smooth execution of day-to-day operations.
 Conceptualized, designed the project, reviewed/ finalized designs and conducted value-engineering exercise.
 Successfully handed over the completed projects to clients within the agreed deadlines, without compromising on
quality, thereby supervised quality standards and safety measures and ensured that all operational regulations are
adhered to.
 Monitored, tracked and reported project status/ progress to the senior management, recommended processes to
improve quality and efficiency of projects.
EL-Sewedy Siemens Telecom Cables, Egypt
Automation and Electrical Engineer Nov 1999 – Jul 2001
Key Responsibilities:
 Designed and maintained automated manufacturing equipment consisting of analyzing the products to be manufactured,
designed the automated equipment to produce products in an efficient and cost-effective manner.
IBRAHIM HASSAN ALI
3
Dammam, Saudi Arabia
E-mail: aut.house.ind@gmail.com
Mobile: +966 557324014
 Troubleshot hardware, software and interface problems, maintained the system to ensure full functionality and reliability
in accordance with organizational policies and procedures.
 Monitored maintenance, performance optimization, troubleshot and production support, in line with organizational
needs of the clients.
 Submitted monthly data of performance parameters to upper management, along with proposals to eliminate
bottlenecks in maintenance, suggested possible avenues of improving the process/safety procedures.
 Kept abreast of latest technological advancements and utilized the potential of the same to respond to the distinctive
needs of the organization.
EDUCATION
Mansours University, Faculty of Engineering. Egypt Jun 1999
Bachelor’s Degree – Control and Systems Department
Trainings and Certifications:
 Mar 2002: GEA Ireland; Process Engineering, SAP application, ERP application, Internal Auditor
 API 5L 45th
, ISO 14001:2004 Standards and OHSAS 18001:2007 Standards
 Management Communications Skills
 Management Representative
 Project Management Professional PMP
 MS Project
PERSONAL INFORMATION
 Date of Birth: 18 Sept 1976
 Nationality: Egyptian
 Marital Status: Married
 Visa Status: Residency Visa (Transferable)
 Driving License Issued From: Saudi Arabia
 Languages Known: English & Arabic
 Industrial and Manufacturing Plant general management.
 Electrical Engineering, Maintenance Management, Project Management, Hardware and Software Solutions
 Technical Support, PLC Programming, Troubleshooting, SCADA Systems, Management Reporting
 Automation Engineering, Corrective Maintenance, Engineering Solutions
 Siemens’ S / W for Automation and Industrial Solutions, Access, SQL, MS Office and Data Base Structure
 AC Drives, Programming and Installation, Siemens WINCC SCADA system, In touch SCADA, PCS7 and Pro tool.
 Siemens Software for AC & DC drives (Micro Master, Midi master, SINAMICS, SIMOREG converter families and Simovert)
 Servo Drives Software Application and Programming (Stoeber, Siemens and Danfuss)
 Instrumentation and Measuring Devices Installation and Calibration
 Electrical Panels Design for Low Voltage and Medium Voltage Applications, AutoCAD Designer
 ABB, Siemens, Alnberdly, Zeleo, Omron, B&R, Mitsubishi, Ge Fanuc, LG PLCs Programming
 SAP Applications for maintenance (Spare Parts, Material Reservation, Purchase Requisition)
 Leadership, Team Building, Motivation, Communication, Ability to work under pressure
 Computer Related Skills: MS Office and Internet Usage
REFERENCES
 Daitmer Rieser
ATIS; Director Manager
Phone Number: +49. 75555927510
Email: riser@atis-germany.de
KEY SKILLS

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My cv 016

  • 1. IBRAHIM HASSAN ALI 1 Dammam, Saudi Arabia E-mail: [email protected] Mobile: +966 557324014 OBJECTIVE An engineering professional with 16+ years of exceptional record of accomplishment Project Director, Operation and Maintenance Manager in Industrial Plants, Taken the complete responsibility for (Expecting capital Cost, Complete Budget, Technical Specifications, Design, Installation and Commissioning).Seeking a challenging position in an organization that provides opportunities to align accrued acumen towards a mutually fulfilling growth path. PROFESSIONAL EXPERIENCE AL Bayan Holding Group, Riyadh, Saudi Arabia Engineering Director (PMP) (Spiral Pipe, Pipe Coating, Induction bend and Steel Structure) March 2014 – Present Highlights:  Effectively managed the Spiral Carbon Steel Pipe Business which including (Spiral pipe, Pipe Coating and Steel Structure).  Participating in developing /designing strategies and public objectives of the group industrial investment with capital cost of 1 Billion SAR directly reported to the group owner. Key Projects to Credit:  Spiral Pipe Plant complete projects (Design, Installation, Commissioning ,Testing and Operation Management)  Spiral Pipe coating internal and external plant for carbon steel pipe(Design, Installation, Commissioning, Testing and Operation Management )  Induction Pipe Bend Plant(Design, Installation, Commissioning, Testing and Operation Management)  Steel Structure plant (Design, Installation, Commissioning, Testing and Operation Management) Key Responsibilities:  Develop and prepare the projects (Capex, budgets, cash follow) and ensure they are properly executed.  Managing installation, testing and commissioning for the complete production line  Planning, monitoring and managing the complete execution of electrical, mechanical utilities, civil and infrastructure for the industrial plants.  Implementing the quality management system and qualification of the plants to meet the (ISO, API 5L, ARAMCO and QHSE) standards and certificates.  The hiring and development of organization and technical staff for industrial plants.  Manage the equipment start up and ensure the handover of a fully functioning operational site with production teams  Manage the ongoing operations in the site ,ensuring productivity and overall company objectives  Support new business growth and further manufacturing investments in Saudi Arabia  General Management Operation(Finance, Production, QC, Maintenance, Projects, HR and Sales & Marketing)  Oversee the budget process and control the company’s general expenses and financial performance.  Managing, designing, and supervising the implementation of all program, studies and suggestion that would increase the efficiency of the company’s operating units and reduce the cost associated. Aziz European Pipe Factory, Dammam, Saudi Arabia Maintenance Manager/ Project Manager/ Automation Manager Aug 2005 – March 2014 Highlights:  Effectively managing (Projects, Maintenance and Operation) department’s staffs. Key Projects to Credit:  Spiral mill machines complete line projects (installation, commissioning and testing)  Electrical projects for LV and MV ,Machines foundations, Electrical and Mechanical installation, SCADA system projects  Technical support ,design installation and commissioning for Spiral Carbon Steel Pipe manufactures Key Responsibilities:  Accountable for monitoring electrical, automation and mechanical department ensuring smooth functioning of the organization in an efficient and effective manner.  Performing preventive maintenance checks of utilities comprising of generator, chillers, compressors and water treatment to assure efficient equipment performance with respect to quality, cost and safety.
  • 2. IBRAHIM HASSAN ALI 2 Dammam, Saudi Arabia E-mail: [email protected] Mobile: +966 557324014  Liable for mechanical workshop and fabrication workshop, thus devising plans for smooth execution of production processes in accordance with production plans and schedule.  Design, Installation and Commissioning of production lines spiral mill and downstream, accordingly recommended solutions for improving manufacturing processes of the company.  Plant qualifications for quality system as per ISO,ARAMCO and API standards for Carbon Steel Pipe Manufacturing  Directing, supervising and controlling all activities pertaining to installation and commissioning of a wide range of electrical systems, machines mechanical installations and overhead cranes of 30 tons and 50 tons In compliance with company ethics and standards.  Spearheading installation and programming for the UNIVIS system from GE, Yxlon and Comet Company for NDT Inspections, ensuring API documentation for preventive maintenance and establishing a preventive maintenance program to ensure effective performance.  Configuring, integrating and implementing process control solutions including PLCs soft ware, SCADA system, automated measuring systems by means of PLC and special soft ware.  Executing expansion inside the factory for new projects and conducting, organizing training courses for the department to ascertain better workflow.  Planning and directing overall activities of the automation department electrical installations, soft ware and electrical modifications or replacement of equipment which fails to meet acceptable operating standards.  Directing, monitoring, coordinating installation, preventive and corrective maintenance operations of X-Ray Systems application for welding seam testing and Ultrasonic system for welding seam tracking and base metal test.  Streamlining the preparation of daily meeting report for the preventive maintenance, thus reporting to the plant manager on regular basis for further decision making. National Port Said Steel Company, Port Said, Egypt Automation and Electrical Engineer Jun 2002 - Jul 2005 Key Responsibilities:  Provided guidance and assistance to the company engineers in resolving technical issues, including provision of company operations, maintenance and integrity experience and constraints.  Analyzed new automation system requirements, architected and implemented creative solutions to achieve business goals.  Handled the installations of two Rolling Mills Steel Lines, provided highest standard of quality as per envisaged implementation methodology and ensured that escalation procedures are followed up.  Tested and analyzed equipment failure, ensuring maintenance of failure-free operation by applying general engineering knowledge and oversaw operability condition to achieve organizational goals and objectives.  Attained hands-on-experience in functioning with electrical circuits to meet agreed deadlines, thus ensuring procedural adherence.  Performed preventive maintenance of equipment, accordingly monitored and troubleshot breakages and outages reasons by conducting value engineering exercise. Sigma Advanced Engineering, Egypt Project Engineer Jul 2001 – May 2002 Key Responsibilities:  Directed, monitored and coordinated project processes, evaluations/ plans to guarantee project progress in accordance with the project schedule.  Designed, developed, commissioned and installed SCADA, PLC system designing and software applications to assure of smooth execution of day-to-day operations.  Conceptualized, designed the project, reviewed/ finalized designs and conducted value-engineering exercise.  Successfully handed over the completed projects to clients within the agreed deadlines, without compromising on quality, thereby supervised quality standards and safety measures and ensured that all operational regulations are adhered to.  Monitored, tracked and reported project status/ progress to the senior management, recommended processes to improve quality and efficiency of projects. EL-Sewedy Siemens Telecom Cables, Egypt Automation and Electrical Engineer Nov 1999 – Jul 2001 Key Responsibilities:  Designed and maintained automated manufacturing equipment consisting of analyzing the products to be manufactured, designed the automated equipment to produce products in an efficient and cost-effective manner.
  • 3. IBRAHIM HASSAN ALI 3 Dammam, Saudi Arabia E-mail: [email protected] Mobile: +966 557324014  Troubleshot hardware, software and interface problems, maintained the system to ensure full functionality and reliability in accordance with organizational policies and procedures.  Monitored maintenance, performance optimization, troubleshot and production support, in line with organizational needs of the clients.  Submitted monthly data of performance parameters to upper management, along with proposals to eliminate bottlenecks in maintenance, suggested possible avenues of improving the process/safety procedures.  Kept abreast of latest technological advancements and utilized the potential of the same to respond to the distinctive needs of the organization. EDUCATION Mansours University, Faculty of Engineering. Egypt Jun 1999 Bachelor’s Degree – Control and Systems Department Trainings and Certifications:  Mar 2002: GEA Ireland; Process Engineering, SAP application, ERP application, Internal Auditor  API 5L 45th , ISO 14001:2004 Standards and OHSAS 18001:2007 Standards  Management Communications Skills  Management Representative  Project Management Professional PMP  MS Project PERSONAL INFORMATION  Date of Birth: 18 Sept 1976  Nationality: Egyptian  Marital Status: Married  Visa Status: Residency Visa (Transferable)  Driving License Issued From: Saudi Arabia  Languages Known: English & Arabic  Industrial and Manufacturing Plant general management.  Electrical Engineering, Maintenance Management, Project Management, Hardware and Software Solutions  Technical Support, PLC Programming, Troubleshooting, SCADA Systems, Management Reporting  Automation Engineering, Corrective Maintenance, Engineering Solutions  Siemens’ S / W for Automation and Industrial Solutions, Access, SQL, MS Office and Data Base Structure  AC Drives, Programming and Installation, Siemens WINCC SCADA system, In touch SCADA, PCS7 and Pro tool.  Siemens Software for AC & DC drives (Micro Master, Midi master, SINAMICS, SIMOREG converter families and Simovert)  Servo Drives Software Application and Programming (Stoeber, Siemens and Danfuss)  Instrumentation and Measuring Devices Installation and Calibration  Electrical Panels Design for Low Voltage and Medium Voltage Applications, AutoCAD Designer  ABB, Siemens, Alnberdly, Zeleo, Omron, B&R, Mitsubishi, Ge Fanuc, LG PLCs Programming  SAP Applications for maintenance (Spare Parts, Material Reservation, Purchase Requisition)  Leadership, Team Building, Motivation, Communication, Ability to work under pressure  Computer Related Skills: MS Office and Internet Usage REFERENCES  Daitmer Rieser ATIS; Director Manager Phone Number: +49. 75555927510 Email: [email protected] KEY SKILLS